Bag Filter

Fourteckh Enviro (India) Private Limited is a premier Designer, Manufacturer, Supplier, and Exporter of high-efficiency Bag Filters and Bag Houses. Engineered to handle heavy particulate loads, our systems are the backbone of industrial air quality, ensuring your facility remains compliant with global emission standards while protecting your machinery and personnel. We provide engineered air solutions. Our modular designs allow for easy site assembly and future scaling, while our precision-engineered cages ensure maximum bag life and minimal downtime. We provide latest technology and innovations to ensure easy integration into control systems with truly impressive performance. The system also provides live status monitoring, fault detection, and Modbus connectivity for smooth integration with PLC/SCADA systems. Our Bag Filters are industrial-grade recovery systems. They utilize a sophisticated "dust cake" filtration principle where the initial layer of accumulated dust acts as a high-efficiency secondary filter, allowing for the capture of sub-micron particles.

Technical Specifications & Features :

• Filtration efficiency : Up to 99.9% for particles down to 3 microns with dust load up to 5mg /Nm3.
• Cleaning Mechanisms : Online Pulse Jet, Reverse Air, optionally with PLC operated
• Bag Materials : Polyester, Polypropylene, Nomex (Aramid), PTFE, Ryton, and Anti-static fabrics, Ceramic Candles,
• Pressure Control : Optimized low differential pressure to reduce energy consumption
• Construction : Heavy-duty carbon steel or stainless steel housings with reinforced support cages.
• Operating Temp : Solutions available for ambient up to high-temperature 250 deg. Cent. Applications and with Ceramic candles up to 750 deg. Centigrade

Working Principle : The Filtration Cycle :

• Inlet & Stratification : Dusty air enters the housing. Large, heavy particles lose velocity and settle immediately into the hopper via gravity (pre-separation).
• Filtration : Finer dust travels to the filter bags. As air moves from the outside-in, dust is trapped on the exterior surface.
• The "Dust Cake" Effect : A controlled layer of dust builds up, significantly increasing the capture rate of the finest particulates.
• Automatic Cleaning : Once the pressure drop reaches a set-point, a Reverse Pulse Jet of compressed air is fired into the bag. This creates a shockwave that flexes the fabric, dislodging the dust cake.
• Discharge : Collected dust falls into the bottom cone and is removed via a Rotary Airlock Valve, Double Flap Valves, or screw conveyor, preventing air leakage.

Specialized Configurations :

• Pulse Jet Bag Filters : The industry standard for continuous, 24/7 operation.
• Cyclone-Integrated Systems : A dual-stage setup where a cyclone acts as a pre-cleaner to extend bag life in extreme dust environments.
• High-Temperature Series : Specifically designed with specialized media (P84, Fiberglass) for boilers, furnaces, and incinerators, Ceramic candles
• Anti-Static/Explosion-Proof : Equipped with grounded conductive fibers and explosion vents for combustible dust (Sugar, Flour, Chemical powders).
• Sequential Timer for Bag filter is 16,24, 32 channel (output) sequential operation systems-channel sequential operation for bag filters, with configurable channels (e.g., 8, 12, 24, 32). Each channel has fully programmable ON/OFF times, easily set through the keypad and displayed on the LCD screen.

Core Industry Applications :

Our systems are deployed across diverse sectors to ensure a clean working environment:

• Metal & Mining : Steel plants, Aluminium, Copper, foundries, and ore processing.
• Power & Energy : Coal-fired boilers and biomass plants
• Process Industries : Cement, Gypsum, Clay, Lime, Chemicals, and Pharmaceuticals.
• Food & Agri : Grain handling, sugar mills, and spice processing.
• Asphalt Mixing Plant
• Industrial Boilers, Furnaces
• Metalworking Industry
• Automobile Industry
• Textile Industry