Cyclone Separators

Fourteckh Enviro (India) Private Limited is a distinguished Manufacturer, Supplier, and Exporter of high-performance Cyclone Separators. Our cyclones are engineered to provide a cost-effective, filter-less solution for removing coarse to medium-sized particulates from air or gas streams. Our cyclones are built for longevity, featuring robust welded construction and precision-balanced inlets to minimize turbulence and energy loss.

Technical Features & Capabilities :

• Efficiency : Up to 80-90% for coarse particles (dependent on bulk density).
• Material Construction : Carbon Steel, Stainless Steel (304/316), or Abrasion-Resistant Alloys.
• Inlet Configuration : Tangential, Involute, or Axial flow designs
• Operating Conditions : Capable of handling extreme high-temperature gases up to 500 deg. Cent.
• Maintenance : Zero moving parts inside the chamber; low wear-and-tear.

Working Principle :

• Unlike bag filters that rely on media, a Cyclone Separator uses centrifugal force and inertia. By forcing dust-laden gas into a high-velocity spiral, the system utilizes the mass of the particles themselves to drive separation—making it the most durable solution for heavy-duty industrial processing.
• The Double Vortex Principle
• Tangential Entry : Dirty gas enters the cylindrical chamber at high velocity. The entry angle forces the gas into a downward spiral along the inner wall.
• Centrifugal Force : As the gas spins, the heavier solid particles are thrown outward against the walls.
• Gravity Descent : As particles lose kinetic energy through friction against the wall, they slide downward into the conical section.
• The Vortex Reversal : Near the bottom, the air current reverses direction, forming a tighter inner vortex that travels upward through the center of the cylinder.
• Clean Air Exit : The cleaned air exits through the Vortex Finder (top outlet), while the dust is collected in the hopper below, sealed by a rotary airlock or manual valve

Key Specialized Models :

• High-Efficiency Cyclones : Designed with a longer cone and smaller diameter to maximize centrifugal force for finer dust.
• Multicyclones : A battery of small-diameter cyclones in a single housing, ideal for high gas volumes with higher collection efficiency.
• Abrasive-Duty Cyclones : Lined with ceramic or hardened steel for handling minerals, ores, and sand.
• Hydro-cyclones : Specialized for liquid-solid separation in wastewater or mineral processing.

Applications as a Pre-Cleaner :

Our Cyclone Separators are frequently used as Primary Collectors situated before a Bag Filter or Scrubber. This "Serial Filtration" approach :

• Reduces the dust load on expensive filter bags.
• Prevents glowing sparks from reaching the baghouse (Fire Prevention).
• Lowers overall system pressure drop, saving electricity

Primary Industry Sectors :

• Pneumatic Conveying : Separating material from air at the end of a transport line.
• Boilers & Furnaces : Capturing fly ash and sparks from flue gases.
• Woodworking : Removing sawdust and wood chips.
• Mining & Cement : Handling heavy mineral dust and clinker.
• Chemicals : Recovering valuable powder products from the process stream.
• Process Industries : Cement, Gypsum, Clay, Lime, Chemicals, and Pharmaceuticals.